csm_hl-5000_ds_e_2_1 1 general-purpose limit switch hl-5000 economical, miniature limit switch boasting rigid construction ? the head, box, and cover mate with ridged surfaces to maintain strength. ? a unique head structure provides a large ot for smooth operation. ? easy-to-wire conduit opening design. ? ideal for application in printing machines, forming machines, and light machines. (high switches with high sealing char acteristics, such as wl or d4c switches, in locations subject to oil, water, or precipitation.) ? models with grounding terminals conform to the ce marking. ? approved by ccc (chinese standard). (ask your omron representative for information on approved models.) be sure to read safety precautions on page 4 to 5 and safety precautions for all limit switches . model number structure model number legend ?`hl-5???? (1)(2) (1) actuators 000: roller lever 030: adjustable roller lever 050: adjustable rod lever 100: sealed plunger 200: sealed roller plunger 300: coil spring (2) ground terminal specifications blank : without ground terminal g : with ground terminal/m 5 tapping on the rear side ordering information * hl-5000 limit switches are offered with a choice of ground terminal/m5 tapping on the rear side conforming to various standards. when placing an order, add the code to the model number to indicate if ground terminal/m5 tapping on the rear side is required. -g: with ground terminal/m5 tapping on the rear side. specifications approved standards note: ask your omron representativ e for information on approved models. ratings note: 1. the above figures are for steady-state currents. 2. inductive loads have a power factor of 0.4 min. (ac) and a time constant of 7 ms max. (dc). 3. lamp load has an inrush current of 10 times the steady-state current. 4. motor load has an inrush current of 6 times the steady-state current. approved standard ratings ccc (gb14048.5) actuator model roller lever hl-5000 * adjustable roller lever hl-5030 * adjustable rod lever hl-5050 * sealed plunger hl-5100 * sealed roller plunger hl-5200 coil spring hl-5300 (not all combinations are possible. ask your omron representative for details.) hl-5 @@ agency standard file no. ccc (cqc) gb14048.5 2003010303077624 rated voltage non-inductive load (a) inductive load (a) resistive load lamp load inductive load motor load nc no nc no nc no nc no 125 vac 51.50.7 321 250 vac 5 1 0.5 3 1.5 0.8 12 vdc 5343 24 vdc 5343 125 vdc 0.4 0.2 ??? 250 vdc 0.4 0.2 ??? inrush current nc 24 a max. no 12 a max. applicable category and ratings ac-15 3 a/250 vac
2 hl-5000 characteristics note: 1. the above figures are initial values. 2. the above characteristics may vary depending on the model. for further details, contact your omron sales representative. * the values are calculated at an operating temperature of +5 c to +35 c, and an operating humidity of 40% to 70%rh. contact your omron sales representative for more detailed information on other operating environments. engineering data electrical durability (cos dia. =1) (operating temperature: +5 c to +35 c, operating humidity: 40% to 70%rh) structure and nomenclature structure contact form degree of protection ip65 durability * mechanical 10,000,000 operations min. (under rated conditions) electrical see the following electrical durability . operating speed 5 mm/s to 0.5 m/s operating frequency mechanical 120 operations/min electrical 30 operations/min insulation resistance 100 m ? min. (at 500 vdc) contact resistance 25 m ? max. (initial value) dielectric strength 1,000 vac, 50/60 hz for 1 min between terminals of the same polarity 1,500 vac, 50/60 hz for 1 min between current-carrying metal parts and ground 1,500 vac, 50/60 hz for 1 min between each terminal and non-current-carrying metal part rated frequency 50/60 hz vibration resistance malfunction 10 to 55 hz, 1.5-mm double amplitude shock resistance destruction 1,000 m/s 2 min. malfunction 300 m/s 2 min. ambient operating temperature ? 5 c to +65 c (with no icing) ambient operating humidity 35% to 95%rh weight approx. 130 to 190 g 1,000 500 0 12 34 56 switching current (a) operating frequency: 30 operations/min 125 vac (cos dia. = 1) durability (x 10 4 operations) cover resin roller lever head built-in switch connector 3 (no) 2 (nc) (no) 4 (nc) 1 za
3 hl-5000 dimensions and operating characteristics (unit: mm) switches (dimensions not shown are the same as roller lever models.) note: unless otherwise specified, a tolerance of 0.4 mm applies to all dimensions. * measured with the types of the 31.5-mm arm or rod length. of and rf measured at the arm length of 75 mm fo r hl-5030, and 145 mm for hl-5050 (reference values). operating characteristics model hl-5000 hl-5030 * hl-5050 * hl-5100 hl-5200 hl-5300 operating force release force pretravel overtravel movement differential of max. rf min. pt max. ot min. md max. 7.35 n 0.98 n 20 50 12 7.35 n 0.98 n 20 50 12 7.35 n 0.98 n 20 50 12 8.83 n 1.47 n 1.5 mm 4 mm 1 mm 8.83 n 1.47 n 1.5 mm 4 mm 1 mm 1.47 n ? 30 mm ? ? operating position op ??? 30 0.8 mm 40 0.8 mm ? hl-5030 hl-5050 of 3.09 n 1.60 n rf 0.41 n 0.22 n 17.5 dia. 6.6 resin roller *1 33 4.1 33 60.6 21.4 58 0.8 34 53 0.8 15.5 three, m3 rubber connector 31.5r (19) 16.5 18.5 39.5 0.8 40.3 0.8 *2 m5 12 allen-head bolt (110) 50 0.2 24 0.2 *1. the lever can be mounted anywhere in 360 . *2. the head can be mounted in any of the four directions. two, 5.2 dia. +0.2 0 mounting holes roller lever hl-5000 adjustable up to 30r to 75r 4.1 60.6 21.4 65.7 0.8 60.3 0.8 51.3 0.8 15.5 three, m3 (19) 16.5 39.5 0.8 32 *2 17.5 dia. 6.6 *1 m5 12 allen-head bolt m5 16 allen-head bolt 50 0.2 *1. resin roller *2. the head can be mounted in any of the four directions. adjustable roller lever hl-5030 4.1 60.6 21.4 62.8 0.8 53.4 0.8 15.5 145 max. (19) 16.5 *2 3 dia. 160 *1 m5 12 allen-head bolt m5 16 allen-head bolt 50 0.2 *1. stainless steel rod *2. the head can be mounted in any of the four directions. 39.5 0.8 32 5.4 three, m3 adjustable rod lever hl-5050 60.6 20.2 (19) 16.5 op 50 0.2 4.1 pt 8 dia. * * stainless steel plunger tw o, m 3 three, m3 sealed plunger hl-5100 60.6 20.2 (19) 16.5 op 50 0.2 4.1 pt 12.7 dia. 4.8 *1 *1. stainless sintered alloy roller *2. the head can be mounted in either of the two directions. tw o, m 3 *2 three, m3 sealed roller plunger hl-5200 60.6 20.2 (19) 16.5 110 2.5 50 0.2 4.1 *1 *1. resin rod *3. the operating range of the dog or cam is the top third (i.e. from the tip of the rod) of the whole actuator. two, m3 three, m3 38 0.2 42 0.2 30 *2 pt 3.2 dia. 6.6 dia. *2 *2. the coil spring may be operated from any directions except axial directions ( ). coil spring hl-5300
4 hl-5000 safety precautions refer to safety precautions for all limit switches . operating environment ? seal material may deteriorate if a switch is used outdoor or where subject to special cutting oils, so lvents, or chemicals. always appraise performance under act ual application conditions and set suitable maintenance and replacement periods. ? install switches where they will not be directly subject to cutting chips, dust, or dirt. the actuator and switch must also be protected from the accumulation of cutting chips or sludge. ? constantly subjecting a switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced du rability, and other problems. excessive vibration or shock can lead to false contact operation or damage. install switches in locations not subject to shock and vibration and in orientations that will not produce resonance. ? the switches have physical contac ts. using them in environments containing silicon gas will result in the formation of silicon oxide (sio 2 ) due to arc energy. if silicon oxide accumulates on the contacts, contact interference can oc cur. if silicon oil, silicon filling agents, silicon cables, or other silicon product s are present near the switch, suppress arcing with cont act protective circuits (surge killers) or remove the source of silicon gas. wiring wiring procedure 1. loosen the cover mounting screws and remove the cover. 2. disconnect the rubber connector from the box conduit and crimp a solderless terminal. the follow ing solderless terminals are available. 3. after inserting the solderless terminal into the switch, tighten the terminal screws securely. 4. after wiring the limit switch, insert the rubber connector into the groove of the box securely. 5. tighten the three mounting screw s evenly. the optimum tightening torque for each screw is 0.49 to 0.59 nm. applicable lead wires note: do not use wires containing silic one, otherwise a contact failure may result. applicable solderless terminal the following solderless terminals are av ailable. do not use fork or any other type of terminals, ot herwise an accidental disconnection resulting in a ground fault may result. appropriate tightening torque a loose screw may result in a malfunction. be sure to tighten each screw to the appropriate tight ening torque as shown below. note: if the head direction has been changed, check the torque of each screw and make sure that the screws are free of foreign substances, and that each screw is tightened to the proper torque. precautions for correct use not suitable suitable cover cover mounting screw rubber connector terminal wire name applicable wire number of conductors conductor size external size vinyl cabtire cord (vctf) 2 3 4 0.75 mm 2 round, 6 to 9 dia. flat, 9.4 max. vinyl cabtire cable (vct) 2 0.75 mm 2 600-v vinyl-insulated sheath cable (vvf) 2 1 dia./1.2 dia./ 1.6 dia. terminal with insulated grip no. type appropriate tightening torque 1 head mounting screw 0.49 to 0.59 nm 2 cover mounting screw 0.49 to 0.59 nm 3 allen-head bolt 4.90 to 5.88 nm 4 terminal screw (m3 screw) 0.49 to 0.59 nm 5 switch mounting screw (m5 allen-head bolt) 4.90 to 5.88 nm 6.4 max. 3.0 to 3.7 dia. 14 max. 6.4 max. 14 max. 3.0 to 3.7 dia. 1 2 3 4 5
5 hl-5000 mounting to mount the limit switch securely, be sure to use two m5 allenhead bolts and washers. the tightening torque applied to each bolt is 4.90 to 5.88 nm. to mount the limit switch more securely, use two m5 screw holes on the rear panel and rear holes for positioning if the model is the hl- 5 @@@ g-series limit switches. only the hl-5 @@@ g has m5 x 0.8 screw holes on the rear side. others ? do not use the limit switch outdoor s, otherwise the limit switch will become damaged by rust or ozone. ? the limit switch is not suitable in places exposed to the spray of rainwater, seawater, or oily water. consult your omron representative for models resisting rainwater, seawater, and oily water. ? if high-sealing performance is requir ed along with shielded wiring or conduit wiring, use the d4c or wl. using the switches actuator position change (hl-5000, hl-5030, hl-5050) to change the angle of the actuat or, loosen the allen-head bolt on the side of the actuator lever. then the actuator can be set at any angle. head direction change (hl-5000, hl-5030, hl-5050, hl5200) to change the head direction, loosen the two mounting screws. then the head can be changed at 90 increments in one of four directions. the head of the hl-5200 can be mounted in two directions only. (refer to the following illustration.) 24 0.15 50 0.15 two, 5.2-dia. holes (located diagonally for securing the rear side) two, m5 screws or 5.2-dia. holes (located diagonally for securing the front side) mounting holes loosen the allenhead bold head mounting screw (small white screw that can be turned with either a phillips-head or flat-blade screw- driver) head mounting screw (black non-removable torque screw) head mounting screw (black non-removable torque screw) head mounting screw (small white screw that can be turned with either a phillips head or flat-blade screwdriver) hl-5000 hl-5030 hl-5050 head mounting screw (white) head mounting screw (white) hl-5200
r e a d a n d u n d e r s t a n d t h i s c a t a l o g p l e a s e r e a d a n d u n d e r s t a n d t h i s c a t a l o g b e f o r e p u r c h a s i n g t h e p r o d u c t s . p l e a s e c o n s u l t y o u r o m r o n r e p r e s e n t a t i v e i f y o u h a v e a n y q u e s t i o n s o r c o m m e n t s . w a r r a n t y a n d l i m i t a t i o n s o f l i a b i l i t y w a r r a n t y o m r o n ' s e x c l u s i v e w a r r a n t y i s t h a t t h e p r o d u c t s a r e f r e e f r o m d e f e c t s i n m a t e r i a l s a n d w o r k m a n s h i p f o r a p e r i o d o f o n e y e a r ( o r o t h e r p e r i o d i f s p e c i f i e d ) f r o m d a t e o f s a l e b y o m r o n . o m r o n m a k e s n o w a r r a n t y o r r e p r e s e n t a t i o n , e x p r e s s o r i m p l i e d , r e g a r d i n g n o n - i n f r i n g e m e n t , m e r c h a n t a b i l i t y , o r f i t n e s s f o r p a r t i c u l a r p u r p o s e o f t h e p r o d u c t s . a n y b u y e r o r u s e r a c k n o w l e d g e s t h a t t h e b u y e r o r u s e r a l o n e h a s d e t e r m i n e d t h a t t h e p r o d u c t s w i l l s u i t a b l y m e e t t h e r e q u i r e m e n t s o f t h e i r i n t e n d e d u s e . o m r o n d i s c l a i m s a l l o t h e r w a r r a n t i e s , e x p r e s s o r i m p l i e d . l i m i t a t i o n s o f l i a b i l i t y o m r o n s h a l l n o t b e r e s p o n s i b l e f o r s p e c i a l , i n d i r e c t , o r c o n s e q u e n t i a l d a m a g e s , l o s s o f p r o f i t s o r c o m m e r c i a l l o s s i n a n y w a y c o n n e c t e d w i t h t h e p r o d u c t s , w h e t h e r s u c h c l a i m i s b a s e d o n c o n t r a c t , w a r r a n t y , n e g l i g e n c e , o r s t r i c t l i a b i l i t y . i n n o e v e n t s h a l l t h e r e s p o n s i b i l i t y o f o m r o n f o r a n y a c t e x c e e d t h e i n d i v i d u a l p r i c e o f t h e p r o d u c t o n w h i c h l i a b i l i t y i s a s s e r t e d . i n n o e v e n t s h a l l o m r o n b e r e s p o n s i b l e f o r w a r r a n t y , r e p a i r , o r o t h e r c l a i m s r e g a r d i n g t h e p r o d u c t s u n l e s s o m r o n ' s a n a l y s i s c o n f i r m s t h a t t h e p r o d u c t s w e r e p r o p e r l y h a n d l e d , s t o r e d , i n s t a l l e d , a n d m a i n t a i n e d a n d n o t s u b j e c t t o c o n t a m i n a t i o n , a b u s e , m i s u s e , o r i n a p p r o p r i a t e m o d i f i c a t i o n o r r e p a i r . a p p l i c a t i o n c o n s i d e r a t i o n s s u i t a b i l i t y f o r u s e o m r o n s h a l l n o t b e r e s p o n s i b l e f o r c o n f o r m i t y w i t h a n y s t a n d a r d s , c o d e s , o r r e g u l a t i o n s t h a t a p p l y t o t h e c o m b i n a t i o n o f p r o d u c t s i n t h e c u s t o m e r ' s a p p l i c a t i o n o r u s e o f t h e p r o d u c t s . a t t h e c u s t o m e r ' s r e q u e s t , o m r o n w i l l p r o v i d e a p p l i c a b l e t h i r d p a r t y c e r t i f i c a t i o n d o c u m e n t s i d e n t i f y i n g r a t i n g s a n d l i m i t a t i o n s o f u s e t h a t a p p l y t o t h e p r o d u c t s . t h i s i n f o r m a t i o n b y i t s e l f i s n o t s u f f i c i e n t f o r a c o m p l e t e d e t e r m i n a t i o n o f t h e s u i t a b i l i t y o f t h e p r o d u c t s i n c o m b i n a t i o n w i t h t h e e n d p r o d u c t , machin e , s y s t e m , o r o t h e r a p p l i c a t i o n o r u s e . t h e f o l l o w i n g a r e s o m e e x a m p l e s o f a p p l i c a t i o n s f o r w h i c h p a r t i c u l a r a t t e n t i o n m u s t b e g i v e n . t h i s i s n o t i n t e n d e d t o b e a n e x h a u s t i v e l i s t o f a l l p o s s i b l e u s e s o f t h e p r o d u c t s , n o r i s i t i n t e n d e d t o i m p l y t h a t t h e u s e s l i s t e d m a y b e s u i t a b l e f o r t h e p r o d u c t s : o u t d o o r u s e , u s e s i n v o l v i n g p o t e n t i a l c h e m i c a l c o n t a m i n a t i o n o r e l e c t r i c a l i n t e r f e r e n c e , o r c o n d i t i o n s o r u s e s n o t d e s c r i b e d i n t h i s c a t a l o g . n u c l e a r e n e r g y c o n t r o l s y s t e m s , c o m b u s t i o n s y s t e m s , r a i l r o a d s y s t e m s , a v i a t i o n s y s t e m s , m e d i c a l e q u i p m e n t , a m u s e m e n t m a c h i n e s , v e h i c l e s , s a f e t y e q u i p m e n t , a n d i n s t a l l a t i o n s s u b j e c t t o s e p a r a t e i n d u s t r y o r g o v e r n m e n t r e g u l a t i o n s . s y s t e m s , m a c h i n e s , a n d e q u i p m e n t t h a t c o u l d p r e s e n t a r i s k t o l i f e o r p r o p e r t y . p l e a s e k n o w a n d o b s e r v e a l l p r o h i b i t i o n s o f u s e a p p l i c a b l e t o t h e p r o d u c t s . n e v e r u s e t h e p r o d u c t s f o r a n a p p l i c a t i o n i n v o l v i n g s e r i o u s r i s k t o l i f e o r p r o p e r t y w i t h o u t e n s u r i n g t h a t t h e s y s t e m a s a w h o l e h a s b e e n d e s i g n e d t o a d d r e s s t h e r i s k s , a n d t h a t t h e o m r o n p r o d u c t s a r e p r o p e r l y r a t e d a n d i n s t a l l e d f o r t h e i n t e n d e d u s e w i t h i n t h e o v e r a l l e q u i p m e n t o r s y s t e m . p r o g r a m m a b l e p r o d u c t s o m r o n s h a l l n o t b e r e s p o n s i b l e f o r t h e u s e r ' s p r o g r a m m i n g o f a p r o g r a m m a b l e p r o d u c t , o r a n y c o n s e q u e n c e t h e r e o f . d i s c l a i m e r s c h a n g e i n s p e c i f i c a t i o n s p r o d u c t s p e c i f i c a t i o n s a n d a c c e s s o r i e s m a y b e c h a n g e d a t a n y t i m e b a s e d o n i m p r o v e m e n t s a n d o t h e r r e a s o n s . i t i s o u r p r a c t i c e t o c h a n g e m o d e l n u m b e r s w h e n p u b l i s h e d r a t i n g s o r f e a t u r e s a r e c h a n g e d , o r w h e n s i g n i f i c a n t c o n s t r u c t i o n c h a n g e s a r e m a d e . h o w e v e r , s o m e s p e c i f i c a t i o n s o f t h e p r o d u c t s m a y b e c h a n g e d w i t h o u t a n y n o t i c e . w h e n i n d o u b t , s p e c i a l m o d e l n u m b e r s m a y b e a s s i g n e d t o f i x o r e s t a b l i s h k e y s p e c i f i c a t i o n s f o r y o u r a p p l i c a t i o n o n y o u r r e q u e s t . p l e a s e c o n s u l t w i t h y o u r o m r o n r e p r e s e n t a t i v e a t a n y t i m e t o c o n f i r m a c t u a l s p e c i f i c a t i o n s o f p u r c h a s e d p r o d u c t s . d i m e n s i o n s a n d w e i g h t s d i m e n s i o n s a n d w e i g h t s a r e n o m i n a l a n d a r e n o t t o b e u s e d f o r m a n u f a c t u r i n g p u r p o s e s , e v e n w h e n t o l e r a n c e s a r e s h o w n . p e r f o r m a n c e d a t a perfor m a n c e d a t a g i v e n i n t h i s c a t a l o g i s p r o v i d e d a s a g u i d e f o r t h e u s e r i n d e t e r m i n i n g s u i t a b i l i t y a n d d o e s n o t c o n s t i t u t e a w a r r a n t y . i t m a y r e p r e s e n t t h e r e s u l t o f o m r o n ? s t e s t c o n d i t i o n s , a n d t h e u s e r s m u s t c o r r e l a t e i t t o a c t u a l a p p l i c a t i o n r e q u i r e m e n t s . a c t u a l p e r f o r m a n c e i s s u b j e c t t o t h e o m r o n w a r r a n t y a n d l i m i t a t i o n s o f l i a b i l i t y . e r r o r s a n d o m i s s i o n s t h e i n f o r m a t i o n i n t h i s d o c u m e n t h a s b e e n c a r e f u l l y c h e c k e d a n d i s b e l i e v e d t o b e a c c u r a t e ; h o w e v e r , n o r e s p o n s i b i l i t y i s a s s u m e d f o r c l e r i c a l , t y p o g r a p h i c a l , o r p r o o f r e a d i n g e r r o r s , o r o m i s s i o n s . 2008 . 1 1 i n t h e i n t e r e s t o f p r o d u c t i m p r o v e m e n t , s p e c i f i c a t i o n s a r e s u b j e c t t o c h a n g e w i t h o u t n o t i c e . o m r o n c o r p o r a t i o n i n d u s t r i a l a u t o m a t i o n c o m p a n y h t t p : / / w w w . i a . o m r o n . c o m / ( c ) c o p y r i g h t o m r o n c o r p o r a t i o n 2 0 0 8 a l l r i g h t r e s e r v e d .
|
